Respiratory Gear

RESPIRATORY PROTECTION GUIDE

Breathe easy with esko respiratory gear

Not all airborne hazards are the same! That’s why there is a range of ESKO respirators and masks to choose from.

BREATHE EASY WITH ESKO RESPIRATORY GEAR

Not all airborne hazards are the same! That’s why there is a range of ESKO respirators and masks to choose from. Respiratory hazards are abundant on many job sites—smoke, gases, paint and chemical sprays, welding fumes, dust from grinding and sawing. There are six types of airborne hazards:
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ESKO offers a range of masks, both disposable and reusable, to protect against these different hazards. Particulate filters are designed to filter dust, mist and fumes, and absorbent cartridges are available to protect against gas or vapour hazards.

Absorbent gas/vapour cartridges on ESKO reusable masks can also be combined with particulate prefilters. The higher the level of risk, the higher the protection should be.

Meeting the standards, staying safe

To protect themselves as well as their workers, employers should sure they have a written respiratory protection program that includes an annual fit test. Keeping this document up-to-date will ensure the workplace stays safe and in line with regulations.

Worksafe NZ describes the obligation to assess workplace risks and provide respiratory protection (for their comprehensive guide go to ‘Advice for Businesses, Respiratory Protective Equipment (RPE)’

“As a PCBU [person conducting a business or undertaking] you must ensure the health and safety of workers, and that others are not put at risk from your work. You must eliminate risks so far as is reasonably practicable, and where this is not possible you must minimise them. You also have a duty to monitor the health of workers and workplace conditions to ensure workers aren’t injured or made ill by their work so far as is reasonably practicable…

Airborne substances hazardous to health can be in dust, mist, vapour or gas form (eg wood dust, welding fumes, solvent vapours). You may or may not be able to see these in the air…

…you must ensure that no one at the workplace is exposed to a substance hazardous to health at concentrations above its prescribed exposure standard. If you are not sure whether workers or others are being exposed to a substance hazardous to health at levels above its prescribed exposure standard, you must arrange for exposure monitoring to be undertaken to determine what levels people are being exposed to.”

The Australian/New Zealand Standard AS/NZS 1715:1994 (Selection, Use and Maintenance of Respiratory Protective Devices) provides comprehensive guidance to employers on providing respiratory protection in the workplace.

What Standards does ESKO respiratory protection meet?

All our respiratory protectors are tested and certified to meet AS/NZS1716:2012: Respiratory Protective Devices.

This Standard sets out the specific requirements for respiratory protection to protect the user against respiratory hazards in the workplace. Look for the symbols to the left, which indicate the product has been passed by an approved testing agency.

COVID-19 Update

Currently, because of the emergency demand, AS/NZS certified P2 masks are hard to find, but American NIOSH N95 and Chinese equivalent KN95 rated masks provide an almost identical (arguably slightly higher) level of protection. See this chart for a detailed comparison of the various international standards.

Choosing THE CORRECT FILTER FOR PARTICULATE HAZARDS

The AS/NZS1716 classification system rates respirator filters for
particulate hazards into three classes:

P1 (for particles generated by mechanical processes, eg grinding, sanding, mining), P2 (for particles generated by mechanical and thermal processes, eg welding, metallic fumes and P3 (for highly toxic particles, eg organophosphate insecticides, radionuclides [the filter is required to be used with a full facepiece]).

The AS/NZS1716 standard also provides a rating system for gas and vapour cartridge filters according to the gas/vapour hazard, and according to the cartridge’s absorption capacity.

 A GUIDE TO THE AS/NZS1716 CLASSIFICATION SYSTEM FOR GAS AND VAPOUR CARTRIDGE FILTERS 

CLASSIFICATION
EFFECTIVE AGAINST
TYPICAL USES
P1
Suitable for relatively large particles (>1 micron) generated by mechanical processes, eg. grinding, sanding, drilling, sawing, mining. Filters at least 80% of airborne particles.
General, not highly hazardous, dust from timber, MDF, masonry, plasterboard, concrete, plaster, brick, stone, painted surfaces; roof and tile dust, metallic dusts; glass, rock wool & mineral wool fibres, large paint particles, pollen, hay, feathers, animal feed dust, spores
P2
In addition to the above, particles generated by mechanical and thermal processes. This class of filters has a higher capture efficiency to deal effectively with smaller, thermally generated particles like sub-micron sized welding fumes or fertiliser. P2 filters can also capture biologically active airborne particles under specified conditions and are recommended for specific infection control applications (e.g. SARS, TB or other infectious diseases). Filters at least 94% of airborne particles.
Fine dust, higher concentrations of dust, welding and metal fumes; low level non-restricted asbestos work, low level water & oil based mists
P3
In addition to the above, highly toxic particles, eg. organophosphate insecticides, radionuclides, asbestos (the filter is required to be used with a full facepiece). Filters at least 99.95% of airborne particles.
For use with toxic materials and/or when very high protection levels are needed
PARTICULATE FILTERS SHOULD BE REPLACED WHEN THE FILTER BECOMES DIRTY, TORN OR CLOGGED (IF THE USER CANNOT BREATHE EASILY THROUGH THE FILTER)

CHOOSING THE CORRECT ABSORPTION CARTRIDGE FOR GAS/VAPOUR HAZARDS

A guide to the AS/NZS1716 classification system for gas and vapour cartridge filters

CLASSIFICATION
AS/NZS colour coding
EFFECTIVE AGAINST
A
Brown
Organic vapours, boiling point > 65°C (eg. hydrocarbon or alcohol vapours from paint, solvents, fuel, adhesives)
B
Grey
Inorganic gases (eg. carbon monoxide, chlorine, sulphur dioxide)
E
Acid gases and vapours (eg. sulphuric acid, sulphur dioxide, hydrogen chloride, hydrogen sulphide)
K
Green
Ammonia, methylamine
ABEK
Brown/Grey/Yellow/Green
Combination gases (all of the above)
Hg
Red
Mercury
ABSORPTION CAPACITY
Effective against
1
Low to medium absorption capacity. Maximum gas/vapour concentration 1,000 ppm.
2
Medium absorption capacity. Max gas/vapour concentration 5,000 ppm.
3
High absorption capacity.

WhAT ABOUT WORKING WITH ASBESTOS?

In New Zealand, if you are not a licensed asbestos removalist you are only legally allowed to carry out limited work involving asbestos.

A tradesman or homeowner may remove up to 10m2 of non-friable asbestos or asbestos containing materials (ACM) over the course of a project. ‘Non-friable’ means asbestos that is not in a powder or cannot be crumbled, pulverised, or reduced to a powder by hand pressure when dry. (Example are asbestos cement board (‘Fibrolite’) in good condition or vinyl asbestos floor tiles.)

For this work a P2 mask is the minimum protection level. Licensed workers must use specialised respiratory gear with supplied air.

More information is available in the links at the bottom of this page.

AND other specific risks like Tricloroethane or legionnaires disease?

Some chemical or biological agents can be very hazardous and require specialised handling, beyond the scope of general advice here.

Worksafe’s recent publication Workplace Exposure Standards and Biological Exposure Indices gives advice on acceptable limits for exposure to a large range of organic, inorganic and biological hazards.

Legionnaires’ disease is another workplace respiratory risk factor. It affects over 100 New Zealanders annually, many of whom encounter the bacteria through working with soil, compost or potting mix. Worksafe recommends using well-fitting P2 masks for protection of at-risk workers, together with other protection measures.

When should I change my disposable mask?

Disposable masks provide convenient, comfortable protection against general respiratory hazards but they are not intended to be used in highly hazardous environments.

In their designed usage they can be expected to last for a maximum of an eight-hour shift; however, in hot, dusty, humid conditions, or where the wearer is removing or adjusting the mask frequently, the effective life of the mask will be much reduced. REPLACE THE RESPIRATOR WITH A NEW ONE IF:

  • The respirator is removed in a contaminated area;
  • Excessive clogging of the respirator causes breathing difficulty;
  • The respirator becomes damaged;

A mask should fit snugly for the entire shift. If not, the mask should be replaced and the old one disposed of.

Why choose an exhalation valve?

An efficient exhalation valve makes breathing easier and minimises heat and moisture build up, particularly in hot and humid conditions.

Why activated carbon?

Layers of activated carbon incorporated in ESKO PC531 and PC823 Welding Speciality Respirators are designed to offer relief from the irritation of low levels of ozone, fumes, nuisance odours and vapours especially from paint or welding.

How LONG WILL A GAS/VAPOUR CARTRIDGE LAST?

The expected service life of any gas and vapour cartridge is affected by factors including contaminant concentration, the breathing rate of the user, the humidity level, temperature, desorption and storage conditions. Kept in their original sealed wrappers cartridges will last two years from date of manufacture.

Gas and vapour cartridges use activated carbon absorbent material to absorb molecules of contaminant gases. When the absorbent capacity of the cartridge is exceeded the user will usually notice gases or vapours coming through the cartridge. This is called the ‘breakthrough time’. 

In use, cartridges should be replaced:

  1. In accordance with the company’s change schedule,
  2. After the cartridge’s expiration date,
  3. At least after six months service, according to the AS/NZS recommendation,
  4. At any time if contaminant can be smelled or tasted inside the mask or if any irritation is detected.

A safety factor should be applied to ensure that the breakthrough time of cartridges is not exceeded—note that some gases do not have an odour and cannot be detected by smell. If the contaminant is hazardous at low concentrations the worker may already have been exposed to harmful levels by the time any odour is detected.

Assess the factors applying to your particular application and develop a documented schedule for replacing cartridges. Record the date cartridges are put into service and their required replacement date, note this in writing on the cartridge. Adjust the schedule if usage factors change or if the breakthrough time of cartridges is being exceeded.

The importance of clean air

We hardly ever think about having to breathe. It’s so important to life that the process happens automatically. But because it happens subconsciously it’s easy to underestimate just how important respiratory protection is.

The typical adult takes around 20,000 breaths in a day, which means about 11 cubic metres of air pass through your lungs each day. Imagine the effect on the body if that air is even slightly dirty.

When you breathe in, air passes into the trachea (windpipe). The trachea divides into bronchial tubes that supply the lungs and these divide further into narrower and narrower branches. The smallest airways end in tiny spongy air sacs called alveoli, of which your lungs have over 300 million.

The alveoli are closely surrounded by tiny blood vessels called capillaries. Here the lung carries out its work of exchanging carbon dioxide and oxygenating the blood. The total surface area of the alveoli is amazingly large, estimates vary from 50 to 75 square metres, or roughly the same area as one side of a tennis court.

Dirty air can trigger asthma and respiratory illness. It creates a risk factor for developing lung diseases and provokes development or progression of chronic illnesses including lung cancer, chronic obstructive pulmonary disease (COPD), and emphysema.

When dirty air is breathed in, air pollutants (dust, soot, smoke, chemical toxins) are drawn deep into the lungs. If the pollutant is a dust or mist the particle can lodge in the lungs, in some cases, as with forms of asbestos, permanently. If the pollutant is a toxic gas or vapour it can be transferred through the lung into the bloodstream, where can damage the brain or internal organs.

More information:

This information is provided as general advice and is not intended to apply to severe hazards such as highly toxic chemicals, isocyanates, radionuclides, asbestos, or in oxygen deficient atmospheres. Specific situations, concentrations and toxicity of hazards can vary greatly. For advice with particular chemical hazards, refer to the manufacturer’s Safety Data Sheets (SDS). For other helpful information refer to:

Worksafe NZ’s webpage Respiratory Protective Equipment—advice for businesses

Information specific to dealing with asbestos hazards—Worksafe guides:

RELEVANT STANDARDS